Stable, anaerobically-hardening adhesives containing mixed HN-acidic compoun/tertiary amine/percarboxylic acid initiators

ABSTRACT

A stable, anaerobically-hardening adhesive system based on polymerizable methacrylates and acrylates which are free of peroxides and hydroperoxides and harden at an accelerated rate under anaerobic conditions having, for 100 parts by weight of said polymerizable methacrylates and acrylates, from 0.2 to 10 parts by weight of at least one HN-acidic compound, from 0.2 to 5 parts by weight of at least one tertiary amine having at least one hydrocarbon aryl attached to the nitrogen, and from 0.1 to 5 parts by weight of at least one organic percarboxylic acid. Preferred among the percarboxylic acids are peracetic acid, perpropionic acid, performic acid, perbenzoic acid and chloroperbenzoic acid. The new systems further contain preferably as HN-acidic compounds, sulfonic acid hydrazides, carboxylic acid hydrazides, sulfimides, disulfonyl imides or acyl cyanamides.

BACKGROUND OF THE INVENTION

The present invention relates to stable, anaerobically-hardening adhesive systems based on polymerizable methacrylates and acrylates that are free of peroxides and hydroperoxides, are stable in storage, harden at an accelerated rate under anaerobic conditions and are suitable for bonding and sealing, particularly of metal surfaces.

A process is known for the preparation of adhesives based on methacrylates that are stable in storage, by heating the monomer ester with a chelating agent, benzoic acid sulfimide and a tertiary amine in the presence of an inhibitor, until the content of active oxygen is at least 25 ppm. While the process does not require constant passing of gaseous oxygen through the adhesive during its preparation, relatively long periods of time are necessary to produce suitable mixtures. Also possible is the preparation of anaerobically hardening mixtures based on methacrylates with the use of α-aminosulfones, but only the addition of dialkyl peroxides results in technically useful mixtures.

OBJECTS OF THE INVENTION

An object of the present invention is the finding of such mixtures based on (meth)acrylates that harden quickly under anaerobic conditions, contain no peroxides and are stable in storage, and produce instantly usable adhesives and sealers.

A further object of the present invention is the development of a stable, anerobically-hardening adhesive system based on polymerizable methacrylates and acrylates which are free of peroxides and hydroperoxides and harden at an accelerated rate under anaerobic conditions having, for 100 parts by weight of said polymerizable methacrylates and acrylates, from 0.2 to 10 parts by weight of at least one HN-acidic compound, from 0.2 to 5 parts by weight of at least one tertiary amine having at least one hydrocarbon aryl attached to the nitrogen, and from 0.1 to 5 parts by weight of at least one organic percarboxylic acid.

These and other objects of the present invention will become more apparent as the description thereof proceeds.

DESCRIPTION OF THE INVENTION

The present invention relates to a stable, anaerobically-hardening adhesive system based on polymerizable methacrylates and acrylates which are free of peroxides and hydroperoxides and harden at an accelerated rate under anaerobic conditions having, from 100 parts by weight of said polymerizable methacrylates and acrylates, from 0.2 to 10 parts by weight of at least one HN-acidic compound, from 0.2 to 5 parts by weight of at least one tertiary amine having at least one hydrocarbon aryl attached to the nitrogen, and from 0.1 to 5 parts by weight of at least one organic percarboxylic acid.

The systems according to the invention are characterized by a content of:

(a) 0.2 to 10 parts by weight of at least one HN-acidic compound,

(b) 0.2 to 5 parts by weight of a tertiary amine and/or different tertiary amines that have at least one aromatic ring attached to the nitrogen, and

(c) 0.1 to 5 parts by weight of an organic percarboxylic acid, based, respectively, on 100 parts by weight of the polymerizable material.

Suitable as tertiary amines are those with the most varied aromatic and aliphatic substituents or their mixtures. In turn, the aryl or alkyl or alkaryl groups can be further substituted, for example, with halogen, particularly chlorine, or nitro groups or also sulfonic acid hydrazide or carboxylic acid hydrazide and sulfimide groups. Preferred tertiary amines contain approximately the structure: ##STR1## in which the aromatic radical can also be condensed with one or more other aromatic hydrocarbon radicals and can also be substituted, preferably by halogens and lower alkyl having from 1 to 12 carbon atoms, and ##STR2## and R or R', respectively, stand for alkyl having from 1 to 12 carbon atoms.

Among the amines, that of N,N-dimethylaniline, N,N-dimethyltoluidine, chloro-N,N-dimethylaniline, N-methyl-N-propylaniline, as well as N,N-dimethylnaphthylamine, or also N,N,N',N'-tetramethylphenylenediamine are preferred for practical considerations.

Suitable as organic percarboxylic acids are in principle all those that dissolve adequately in the polymerizable system of (meth)acrylates. They can be derived from aliphatic as well as aromatic mono-, di- and/or tricarboxylic acids and contain additional substituents, such as halogen or nitro groups. In particular, they can be peralkanoic acids having from 1 to 18 carbon atoms, perhaloalkanoic acids having from 2 to 18 carbon atoms, monoperalkanedioic acids having from 2 to 18 carbon atoms, diperalkanedioic acids having from 2 to 18 carbon atoms, benzene percarboxylic acids, halobenzene percarboxylic acids and nitrobenzene percarboxylic acids. Especially peracetic acid, perpropionic acid, performic acid, perbenzoic acid and chloroperbenzoic acid are to be regarded as preferred. The addition of the per acids in the form of their solutions in suitable solvents rather than in their pure form was also found to be advantageous. For example, glacial acetic or anhydrous formic or propionic acid can be used as solvent or diluent for this purpose.

According to another advantageous example, the anaerobic systems according to the invention also contain at least one HN-acidic compound, preferably soluble in the polymerizable monomers, such as organic sulfonic acid hydrazides and/or carboxylic acid hydrazides, and/or sulfimides and/or acyl cyanamides and/or disulfonyl imides.

Suitable organic sulfonic acid hydrazides, for example, have the formula: ##STR3## wherein R" is a member selected from the group consisting of aromatic hydrocarbon groups, aromatic hydrocarbon groups substituted by halogen and/or lower alkyl, cycloalkyl having from 5 to 10 carbon atoms and alkyl having from 8 to 22 carbon atoms, and R₁ and R₂ are, respectively, hydrogen, lower alkyl, cycloalkyl having from 5 to 10 carbon atoms and phenyl. Such compounds are primarily derived from benzenesulfonic acid, o-toluenesulfonic acid and p-toluenesulfonic acid, α-naphthalenesulfonic acid and β-naphthalenesulfonic acid, p-chlorobenzenesulfonic acid, p-bromobenzenesulfonic acid and many similar compounds. The hydrazides of cyclohexylsulfonic acids, camphorsulfonic acid, hexadecanesulfonic acid can be used as well.

Furthermore, the sulfonic acid hydrazides can be substituted at the nitrogen, for example, with alkyl groups, cycloalkyl groups or aromatic radicals, such as the phenyl radical. Examples of suitable sulfonic acid hydrazides are:

N,N-dimethyl-N'-benzenesulfonic acid hydrazide,

N-methyl-N'-benzenesulfonic acid hydrazide,

N-methyl-N'-p-toluenesulfonic acid hydrazide,

N,N-dimethyl-N'-p-toluenesulfonic acid hydrazide,

N-isopropyl-N'-p-toluenesulfonic acid hydrazide,

N-cyclohexyl-N'-p-toluenesulfonic acid hydrazide,

N,N-di-n-butyl-N'-p-toluenesulfonic acid hydrazide,

N-n-hexyl-N'-p-chlorobenzenesulfonic acid hydrazide, and

N,N-diethyl-N'-p-chlorobenzenesulfonic acid hydrazide.

Suitable carboxylic acid hydrazides are those derived from carboxylic acids, for example, those selected from the group consisting of alkanoic acids having from 2 to 18 carbon atoms, alkanedioic acids having from 2 to 18 carbon atoms, cycloalkane carboxylic acids having from 6 to 11 carbon atoms and benzene carboxylic acids, such as acetic acid, propionic acid, benzoic acid, cyclohexane carboxylic acid, cyclohexane dicarboxylic acid, succinic acid, sebacic acid, etc. Hydrazides of monoethyl carbonate as well as mono-tertiary butyl carbonate can also be used with good results.

O-Benzoic sulfimide is the most effective among the sulfimides.

The suitable disulfonyl imides conform to the general formula:

    R.sub.3 --SO.sub.2 --NH--SO.sub.2 --R.sub.4

in which R₃ and R₄ stand for alkyl having from 1 to 20 carbon atoms, cycloalkyl having from 5 to 10 carbon atoms, or hydrocarbon aryl and substituted hydrocarbon aryl. Suitable disulfonyl imides are derived, for example, from benzenesulfonic acid, p-chlorobenzenesulfonic acid, dichlorobenzenesulfonic acid, toluenesulfonic acid, the isomeric xylenemonosulfonic acids, α-naphthalenesulfonic acid or β-naphthalenesulfonic acid, methoxybenzenesulfonic acid or propoxybenzenesulfonic acid, diphenylsulfonic acid, cumenesulfonic acid, etc.

Suitable as acyl cyanamides are all compounds, provided that they are soluble in the monomers in adequate quantity. The following acyl cyanamides can be used: alkanoyl cyanamides having from 2 to 18 carbon atoms in the alkanoyl, such as acetyl cyanamide, propionyl cyanamide, n-butyryl cyanamide, iso-butyrylcyanamide, lauroyl cyanamide, myristoyl cyanamide, stearoyl cyanamide; benzoyl cyanamide; naphthaloyl cyanamide; toluyl cyanamide. The acyl groups may also be the nicotinyl group, phenylacetyl group, dichlorophenylacetyl group, bromoacetyl group or chloroacetyl group, p-methylphenylacetyl group, p-nitrophenylpropionyl group and 4-chloro-(bromo)-butyryl group, among others.

An aliphatic amine can be used optionally as a supplementary accelerator together with the aromatic amines according to the invention. As supplementary accelerators may be mentioned tri-n-butylamine. It must be used only in very small amount of 0.1 or to 2.5% by weight.

The active substances to be used according to the invention can be used with basically all polymerizable monomers suitable for the preparation of so-called anaerobically-hardening adhesives and sealers.

Suitable as base for such systems are esters of acrylic acid or methacrylic acid with a variety of alcohols, such as (meth)acrylates of mono- or polyhydric alcohols, for example, alkanols having from 1 to 18 carbon atoms, such as methanol, ethanol, hexanol, decanol; alkanediols having from 2 to 18 carbon atoms, such as ethylene glycol, pentandiol; polylower alkylene glycols, such as diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, dipropylene glycol, tripropylene glycol or tetrapropylene glycol; alkanepolyols having from 3 to 8 carbon atoms and at least three hydroxyls, such as glycerin or also the reaction product of (meth)acrylic acid with dimerized or polymerized cyclopentadiene or the meth(acrylates) of tetrahydrofurfuryl alcohol or furfuryl alcohol. Also suitable are (meth)acrylates of alcohols still containing free hydroxyl groups, such as hydroxyethyl methacrylate or glycerin monomethacrylate or glycerin dimethacrylate.

Further suitable as monomers are the dimethacrylates of bis-(ethylene glycol) adipate or bis-(ethylene glycol) maleate or bis-(ethyleneglycol-phthalate. Also the dimethacrylates of bis-(diethylene glycol) maleate, of bis-(tetraethylene glycol) phthalate or of bis-(triethylene glycol) sebacate are suitable as monomers.

A suitable base are also the adducts of diisocyanates with hydroxyalkyl methacrylates or aminoalkyl methacrylates. These are low molecular weight polyurethanes and polyureas with terminal methacrylate groups. The hydroxyalkyl or aminoalkyl radical can have between 2 and about 18 carbon atoms and may also be cyclic as, for example, the cyclohexyl radical. An aromatic radical instead of the alkyl radical is also possible. Worth mentioning in this connection are the reaction products of aromatic isocyanates, such as toluylene diisocyanate, diphenylmethane diisocyanate or also isophorone diisocyanate with hydroxyethyl methacrylate or hydroxypropyl methacrylate.

A suitable base for the systems according to the invention that harden at an accelerated rate under anaerobic conditions are also the methacrylates or acrylates derived by reaction of methacrylic acid or acrylic acid or their esters with diphenylol-propane. Such adducts derived from other bifunctional phenols can also be used. In many cases the mentioned bifunctional phenols are reacted with 2 to 10 mols of ethylene oxide or propylene oxide prior to the esterification with methacrylic acid or acrylic acid.

Further suitable as a base for the systems according to the invention are the dimethacrylic acid esters obtained by the reaction of half esters of diols are carboxylic acid anhydrides with glycidyl methacrylate. For the preparation of these compounds, diols, such as ethylene glycol, diethylene glycol, 1,4-butane diol, 1,6-hexane diol or hydroxystearyl alcohol, are first converted with the anhydrides of dicarboxylic acids, such as succinic acid anhydride, maleic acid anhydride or phthalic acid anhydride into the half esters. The carboxyl groups that are still free are then reacted with glycidyl methacrylate to obtain the methacrylic acid esters.

Finally, the dimethacrylates which are derived from bis-(hydroxymethyl) tricyclodecane are worth mentioning.

It is understood that these monomers generally are not used by themselves but in their mixtures, to obtain optimal strength values and hardening times. A mixture with hydroxyalkyl methacrylate was found suitable in practice.

Thickeners, plasticizers, inorganic fillers and dyes can also be added to the adhesives and sealers according to the invention. Suitable thickeners are polymers, such as polymethyl methacrylate, polyethyl acrylate, polystyrene, polyvinyl chloride, synthetic rubber and similar compounds. Suitable as fillers are, for example, finely divided silicon dioxide, silicates, bentonites, calcium carbonate, titanium dioxide, etc.

The new systems can find technical application for the bonding of sheet metal or parts of various alloys, pure metals or pretreated metallic materials, for the fastening of threads and for the sealing of pipe connections. It is also possible to accelerate the curing by known aids, for example, by applying a slight amount of heat.

The following examples are illustrative of the invention without being limitative in any manner.

EXAMPLES

The new anaerobically-hardening adhesives were tested for:

(A) Resistance to manual turning,

(B) Strength after 60 minutes and 24 hours, and

(C) Stability,

according to the following test procedures.

(A) Manual Resistance Test

For the manual resistance test, several drops of the anaerobically-hardening material were applied to the threads of a degreased brass screw (M 10×30 DIN 933) and then put together with the proper nut. From time to time, the nut was turned against the screw to determine the time from which the nut could no longer be turned manually without special effort. The time elapsed until then is regarded as measure of the manual resistance.

(B) Strength After 60 Minutes and 24 Hours

Bonded iron screws and nuts were used, after storing for 60 minutes and 24 hours at room temperature. The torque in Nm required to break the bond with a torque wrench was determined and reported.

(C) Stability

For the stability test, a test tube 10 cm in length and 10 mm in diameter was filled 9/10 full with the mixture and immersed in a bath maintained at 80° C. The time from the immersion to the first formation of gel was measured. It was above one hour in all cases of the following examples. This corresponds, according to experience, to a storage stability of more than one year at room temperature.

EXAMPLES 1 TO 5

The additives listed in Table 1 below were respectively added to 100 parts by weight of triethylene glycol dimethacrylate.

The numbers indicate parts by weight.

                  TABLE 1                                                          ______________________________________                                                        Example Number                                                  Additive         1       2     3     4   5                                     ______________________________________                                         p-Toluenesulfonic acid                                                         hydrazide       1        --    --    1   0.5                                   o-Benzoic sulfimide                                                                            1        1     --    --  0.5                                   Benzoyl cyanamide                                                                              --       --    1     1   0.5                                   N,N--dimethyl-p-toluidine                                                                      1        1     1     1   0.5                                   Peracetic acid (40% in                                                         acetic acid)    1        1     1     1   0.5                                   ______________________________________                                    

In Table 2 below, the manual resistance was recorded in minutes, and the torques found after 60 minutes and 24 hours, under the consecutive example numbers.

                  TABLE 2                                                          ______________________________________                                                       Example Number                                                   Curing time     1        2     3     4   5                                     ______________________________________                                         Manual resistance (min)                                                                         1        2     5     3   5                                    1 Hour (Nm)     38       30    10    20  30                                    24 Hours (Nm)   45       40    40    45  55                                    ______________________________________                                    

EXAMPLES 6 TO 9

The composition of the various mixtures according to the invention was recorded in Table 3 below. The figures below the example numbers are in parts by weight.

                  TABLE 3                                                          ______________________________________                                                        Example Number                                                                 6    7        8      9                                          ______________________________________                                         Triethylene glycol                                                             dimethacrylate   97.0   97.0     98.5 97.5                                     p-Toluenesulfonic acid                                                         hydrazide        1.0    0.5      --   --                                       o-Benzoic sulfimide                                                                             1.0    0.5      0.5  0.5                                      N,N--dimethyl-p-toluidine                                                                       0.5    1.0      0.5  1.0                                      Peracetic acid (40% in                                                         acetic acid)     0.5    1.0      0.5  1.0                                      ______________________________________                                    

In Table 4 below, the curing time in minutes needed until manual resistance was reached and the torques after one and 24 hours were recorded again under the example number.

                  TABLE 4                                                          ______________________________________                                                       Example Number                                                                 6   7         8     9                                            ______________________________________                                         Curing time (min)                                                                               1    10         5  10                                         1 Hour (Nm)     45    20        20  20                                         24 Hours (Nm)   60    55        40  40                                         ______________________________________                                    

EXAMPLES 10 TO 13

In Table 5 below, the composition of the mixtures according to the invention was recorded. The figures under the example numbers are in parts by weight.

                  TABLE 5                                                          ______________________________________                                                        Example Number                                                                 10  11        12    13                                          ______________________________________                                         Dimethacrylate of a propoxy-                                                   lated diphenylol propane (2.5                                                  mols of propylene oxide)                                                                        48    30        48  60                                        Hydroxyethyl methacrylate                                                                       48    68        --  --                                        Triethylene glycol dimeth-                                                     acrylate         --    --        48  38                                        p-Toluenesulfonic acid                                                         hydrazide         1    0.5        1  0.5                                       o-Benzoic sulfimide                                                                              1    0.5        1  0.5                                       N,N--dimethyl-p-toluidine                                                                        1    0.5        1  0.5                                       Peracetic acid (40% in                                                         acetic acid)      1    0.5        1  0.5                                       ______________________________________                                    

The curing time until the manual resistance was reached and the torques found after one and 24 hours, respectively, were recorded in Table 6 below, under the example numbers.

                  TABLE 6                                                          ______________________________________                                                        Example Number                                                                 10  11        12    13                                          ______________________________________                                         Curing time (min.)                                                                               1     2         2   3                                        One hour (Nm)    40    30        41  32                                        24 Hours (Nm)    58    60        55  50                                        ______________________________________                                    

EXAMPLES 14 TO 17

The composition of the mixtures according to the invention was recorded in Table 7 below. The figures below the example numbers are in parts by weight.

                  TABLE 7                                                          ______________________________________                                                            Example Number                                                                 14  15      16    17                                        ______________________________________                                         Dimethacrylate of dimethylol-                                                  tricyclodecane       50    50      --  --                                      Diurethane from 1 mol of di-                                                   phenylmethane diisocyanate                                                     and 2 mols of hydroxyethyl                                                     methacrylate         --    --      50  50                                      Hydroxyethyl methacrylate                                                                           46    --      47  --                                      Triethylene glycol dimeth-                                                     acrylate             --    47      --  46                                      p-Toluenesulfonic acid                                                         hydrazide             1    --      --   1                                      o-Benzoic sulfimide   1     1       1   1                                      N,N--dimethyl-p-toluidine                                                                            1     1       1   1                                      Peracetic acid (40% in                                                         acetic acid)          1     1       1   1                                      ______________________________________                                    

The curing time until the manual resistance was reached and the torques found after one and 24 hours, respectively, were recorded in Table 8, under the example numbers.

                  TABLE 8                                                          ______________________________________                                                        Example Number                                                                 14  15        16    17                                          ______________________________________                                         Curing time (min.)                                                                               1     2         3   1                                        One hour (Nm)    30    20        15  32                                        24 Hours (Nm)    60    55        50  60                                        ______________________________________                                    

The preceding specific embodiments are illustrative of the practice of the invention. It is to be understood, however, that other expedients known to those skilled in the art or disclosed herein, may be employed without departing from the spirit of the invention or the scope of the appended claims. 

I claim:
 1. A stable, anaerobically-hardening adhesive system based on polymerizable methacrylates and acrylates which are free of peroxides and hydroperoxides and herein at an accelerated rate under anaerobic conditions having, for 100 parts by weight of said polymerizable methacrylates and acrylates:(A) from 0.2 to 10 parts by weight of at least one HN-acidic compound which is soluble in said polymerizable methacrylates and acrylates and is selected from the group consisting of organic sulfonic hydrazides, carboxylic hydrazides, sulfimides, disulfonyl imides and acyl cyanamides, (B) from 0.2 to 5 parts by weight of at least one tertiary amine having at least one hydrocarbon aryl attached to the nitrogen, said amine having the grouping ##STR4## at least once, in which the aromatic radical optionally is condensed with one or more aromatic hydrocarbon radicals and substituted by a member selected from the group consisting of halogen, alkyl having from 1 to 12 carbon atoms and ##STR5## and R and R', respectively, represent alkyl having from 1 to 12 carbon atoms, and (C) from 0.1 to 5 parts by weight of at least one organic percarboxylic acid selected from the group consisting of peralkanoic acids having from 1 to 18 carbon atoms, perhaloalkanoic acids having from 2 to 18 carbon atoms, monoperalkanedioic acids having from 2 to 18 carbon atoms, diperalkanedioic acids having from 2 to 18 carbon atoms, benzene percarboxylic acids, halobenzene percarboxylic acids and nitrobenzene percarboxylic acids.
 2. The adhesive system of claim 1 wherein said NH-acidic compounds are selected from the group consisting of:(1) organic sulfonic acid hydrazides having the formula: ##STR6## wherein R" is a member selected from the group consisting of aromatic hydrocarbon groups, aromatic hydrocarbon groups substituted by halogen and/or lower alkyl, cycloalkyl having from 5 to 10 carbon atoms and alkyl having from 8 to 22 carbon atoms, and R₁ and R₂ are, respectively, hydrogen, lower alkyl, cycloalkyl having from 5 to 10 carbon atoms or phenyl, (2) carboxylic acid hydrazides wherein said carboxylic acids are selected from the group consisting of alkanoic acids having from 2 to 18 carbon atoms, alkanedioic acids having from 2 to 18 carbon atoms, cycloalkane carboxylic acids having from 6 to 11 carbon atoms, and benzene carboxylic acids, (3) o-Benzoic sulfimide, (4) disulfonyl imides having the formula:

    R.sub.3 --SO.sub.2 --NH--SO.sub.2 --R.sub.4

in which R₃ and R₄ are selected from the group consisting of alkyl having from 1 to 20 carbon atoms, cycloalkyl having from 5 to 10 carbon atoms, hydrocarbon aryl and substituted hydrocarbon aryl, and (5) acyl cyanamides selected from the group consisting of alkanoyl cyanamides having from 2 to 18 carbon atoms in the alkanoyl, benzoyl cyanamide, naphthaloyl cyanamide, toluyl cyanamide, nicotinyl cyanamide, phenylacetyl cyanamide, dichlorophenylacetyl cyanamide, bromoacetyl cyanamide or chloroacetyl cyanamide, p-methylphenylacetyl cyanamide, p-nitrophenylpropionyl cyanamide and 4-chloro-(bromo)-butyryl cyanamide.
 3. The adhesive system of claim 1 wherein said at least one organic percarboxylic acid is selected from the group consisting of peralkanoic acids having from 1 to 18 carbon atoms, perhaloalkanoic acids having from 2 to 18 carbon atoms, monoperalkanedioic acids having from 2 to 18 carbon atoms, diperalkanedioic acids having from 2 to 18 carbon atoms, benzene percarboxylic acids, halobenzene percarboxylic acids and nitrobenzene percarboxylic acids.
 4. The adhesive system of claim 2 wherein said at least one organic percarboxylic acid is selected from the group consisting of peralkanoic acids having from 1 to 18 carbon atoms, perhaloalkanoic acids having from 2 to 18 carbon atoms, monoperalkanedioic acids having from 2 to 18 carbon atoms, diperalkanedioic acids having from 2 to 18 carbon atoms, benzene percarboxylic acids, halobenzene percarboxylic acids and nitrobenzene percarboxylic acids. 